Engineer in mechanics and ergonomics

DAVIT FOR KAYAK
Spring 2018
Team : 3 students
Tools : CATIA V5, Abaqus
Finite element method and structure optimization, applied to a kayak davit
Context
The objective of this project is to design a kayak attachment for a catamaran.
The catamaran is the subject of another of my industrial design and new product creation projects.
It measures 11 metres by 4.3 metres and can accommodate 8 people on board, including 4 people in bed.
It has space on both sides. This is where you can put a suspended kayak only.
Needs
During their sea excursions, boaters like to take advantage of this direct access to the sea to practice water sports such as diving, paddle or kayaking. Kayak is commonly used, but requires a specific annex due to space constraints, there is a need to offer a kayak attachment on catamarans.



External functional analysis
To define the functions necessary for the product, an External Functional Analysis study was carried out. For each function, an appropriate solution is defined. This process provides justification for the assumptions used to construct the model.
Our search for structure will be done as follows:
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Topological optimization: General sizing to obtain the arm shape for a kayak in degraded conditions (with 2 people on board), in accordance with the model's limit criteria
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Variations in arm shape: Vary manufacturing processes, materials. Evaluation Criteria: Compromise of system weight, strength
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Choice of model based on price and manufacturability criteria
Study
A first V1 beam is modelled on the basis of the maximum dimensions imposed on the system. This model is topologically optimized to obtain an optimized shape, allowing us to define 3 other V2 beams, under 3 different manufacturing processes: milling, tube bending and the use of sheet metal.
Then, the V2 beams are tested on the basis of stress criteria: strength and weight. Finally, it is necessary to choose between the remaining models on the basis of objective criteria: price and manufacturability criteria.
Result
The final solution is a double davit composed of beams made by welding carbon/epoxy composite tubes, and equipped with a cover (not visible in the image). It can support a load of 200 kg, i.e. a kayak with 2 people on board and their equipment.
Discussion
The final structure chosen can still be optimized by looking for standard dimensions in the industry. Similarly, the manufacturing process has a cost that we have not taken into account.
The study of the pivot with the catamaran, with rings, could also be carried out for a study of the storage phase. We focused on the use phase because it is the most critical.
Fonctions et solutions choisies
Optimisation topologique sur Abaqus
Click on the black arrow to scroll to the right
Team :
Erwin BLIN
Fanny MONNIER
Marine TEYSSIEUX